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About Northstar Well Intervention

Northstar Well Intervention is a strategic global partnership bringing together the innovative downhole technology expertise of Northstar Downhole Specialists with the advanced well solutions capabilities of Denmark-based Welltec. Based in Calgary, Alberta, Canada, we engineer cutting-edge well intervention tools that enable operators to overcome complex challenges in high-pressure, high-temperature (HPHT) environments.

At Northstar Well Intervention, engineers have the chance to:

- Design breakthrough solutions that advance industry standards in well intervention technology
- Tackle complex challenges in extreme HPHT environments where innovation makes a real difference
- Collaborate globally with leading energy companies and across a network of strategic partners to shape the future of downhole tools
- Drive innovation through cutting-edge design and continuous improvement
- Make an impact on operations that depend on reliable, high-performance downhole solutions

We're expanding our engineering team to support our growing portfolio and global market reach.

Position Overview: Mechanical Design Engineer

Responsibilities:

- Design: Develop innovative downhole tools and components from concept to production, with consideration to functionality, reliability, and manufacturability.
- Collaboration: Work closely with other teams, including operations, supply chain, and sales, to ensure seamless integration of engineered solutions into the Northstar ecosystem.
- Analysis: Perform rigorous analyses of strength and mechanics of components and assemblies, including Finite Element Analysis, to verify their safety and effectiveness.
- Prototyping:



Facilitate the prototyping phase of tool development, including vendor management, quality control and hands-on support to ensure designs are manufactured and assembled in accordance with specifications.
- Validation Testing: Design and execute tool validation testing programs to standards such as API 11D1/ISO 14310, including required test equipment design, sourcing, operation, and maintenance.
- Documentation & Technical Writing: Create and review comprehensive design documentation, including drawings, specifications, manuals, and reports, to accurately record and effectively communicate complex engineering concepts to both technical and non-technical stakeholders.
- Continuous Improvement: Actively contribute to sustaining engineering and R&D; activities (exploring new technologies, industry trends, materials, processes, and methodologies) to enhance our product portfolio, support our equipment in the field and continuously improve our engineering deliverables.

Primary Qualifications:

- Bachelor's degree in Mechanical Engineering or a related field
- 5-10 years of experience in mechanical design of downhole tools, preferably in a R&D; role
- Strong understanding of downhole operations, materials, and environments,



with a particular focus on high-pressure/high-temperature (HPHT) service
- Working knowledge of relevant standards and specifications, such as ISO 15156/NACE MR0175, API 5CT, 6ACRA, 11D1, etc
- High degree of proficiency in CAD software (Solid Works) and associated Finite Element Analysis (FEA) packages
- Experience designing high-precision components with tolerances smaller than .001”, including using GD&T; to dimension complex features
- Broad exposure to advanced manufacturing methods of downhole tool components, such as machining, additive manufacturing, and molding
- Demonstrated willingness to safely and effectively perform hands-on tasks related to the role, including the use of hand tools and testing equipment
- Excellent problem-solving skills, mechanical aptitude and attention to detail
- Highly effective communication and collaboration skills
- Ability to lift up to 50 lbs
- Alberta Class 5 Driver’s License
- Eligible for registration as a P. Eng with APEGA

Secondary Qualifications:

- Experience with the design of HPHT Packers or Bridge Plugs
- Knowledge with slickline, electric wireline and/or coiled tubing operations
- Experience with the design and/or integration of electromechanical downhole tool components
- Knowledge of LabVIEW programming and/or DAQ systems
- Experience programming in VBA in Excel and/or Solid Works
- Experience operating and/or maintaining high-pressure hydraulic or pneumatic equipment

Job Type: Full time

Pay: $100,000.00-$150,000.00 per year

Benefits:

- Dental care
- Employee assistance program
- Extended health care
- Life insurance

Work Location: In person

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📌 Mechanical Design Engineer (Calgary)
🏢 Northstar Downhole Specialists
📍 Calgary