Senior Mechanical Engineer (Windsor)

Senior Mechanical Engineer (Windsor)

27 Oct
|
Slingshot Aerospace
|
Windsor

27 Oct

Slingshot Aerospace

Windsor

Meet Slingshot At Slingshot Aerospace, we're on a mission to make space safer and more secure for everyone. Our work directly impacts global security, disaster response, climate monitoring, and the critical infrastructure that connects our world. We're a team of builders, thinkers, and problem-solvers who believe that the next generation of space operations will be powered by better data and smarter software.Meet Slingshot At Slingshot Aerospace, we're on a mission to make space safer and more secure for everyone. Our work directly impacts global security, disaster response, climate monitoring, and the critical infrastructure that connects our world. We're a team of builders, thinkers, and problem-solvers who believe that the next generation of space operations will be powered by better data and smarter software. We move fast, we're not afraid to fail, and we believe the best ideas can come from anywhere-whether you're in engineering, sales, product, or operations. If you want to work on something that truly matters, with people who care deeply about the impact we're making and help shape the future of an industry that's just getting started, you're in the right place.Relocation assistance is available for this position. What You’ll Be Launching As a senior member of Space Surveillance Research and Development (R&D) technical staff, you will take a lead role advancing Slingshot’s efforts to accelerate the security, safety, and sustainability of space via the development and deployment of next-generation electro-optical space surveillance systems. You will serve as a senior mechanical engineering contributor for Slingshot’s ground-based sensing systems, designing the structures, enclosures, mechanisms, mounts, and optomechanical hardware that allow precision optical systems to operate reliably in some of the most demanding environments on Earth.This work will include a subset of (i) designing and modifying telescope and sensor enclosures for remote and extreme-environment operation; (ii) developing ruggedized mechanical systems capable of reliable operation in polar and other harsh environments; (iii) designing precision optomechanical structures, mounts, and alignment systems for custom optical assemblies; (iv) developing rigid structures for arrays of optical sensors and telescope assemblies; (v) integrating high-performance mechanical components into electro-optical sensing systems; and (vi) working directly with fabrication partners and field teams to take designs from concept through manufacturing, assembly, deployment, and operation.This role is intended for a highly practical mechanical engineer who enjoys solving unusual hardware problems and seeing those solutions operate in the real world. The right person will be equally comfortable developing a precision mechanical design in CAD, working through tolerances with a machine shop, troubleshooting an electromechanical mechanism in the lab, and helping a field team understand why a system behaves differently at -50°C than it did in Colorado.Execute all position responsibilities in alignment with Slingshot’s core values, mission, and purposeServe as a senior mechanical engineering contributor for Slingshot’s ground-based electro-optical space surveillance systemsDesign and develop mechanical structures, telescope enclosures, equipment housings, mounts, frames, optical benches, and other hardware for permanent and deployable sensing systemsLead mechanical design and hardening of systems intended for operation in polar and other extreme environments, accounting for environmental effects such as cold temperatures, wind, snow, ice, moisture, freeze/thaw cycles, marine atmospheric corrosion, and large thermal excursionsDevelop approaches for maintaining reliable mechanical operation, alignment, sealing, lubrication, cable management, and serviceability at very low temperaturesDesign custom optomechanical hardware including lens mounts, camera mounts, optical tube interfaces, baffles, alignment features, focus mechanisms, and other precision assembliesDesign rigid mounting structures and alignment architectures for stationary arrays of small optical tube assemblies and other multi-sensor configurationsAnalyze and control mechanical deflection, vibration, thermal expansion,



and tolerance accumulation where they affect optical alignment, pointing, or image qualitySelect appropriate materials, finishes, bearings, seals, lubricants, fasteners, motors, gearboxes, and other components for the intended operating environmentDevelop mechanical architectures for integrating precision electromechanical and positioning components into high-performance electro-optical sensing systemsAnalyze and optimize the dynamic performance of mechanical systems where rapid response, precise positioning, repeatability, structural stiffness, and settling behavior are critical to sensor performanceWork closely with optical, electrical, software, controls, systems, calibration, and field operations engineers to develop integrated sensing systemsDevelop mechanical requirements, interface definitions, design trades, and verification approaches in partnership with systems engineering teamsPerform appropriate structural, thermal, tolerance, and energetic analyses to support mechanical design decisions and verify system performanceDevelop fabrication-ready drawings, tolerances, GD&T, bills of material, assembly documentation, and other technical data required to build and maintain hardwareIdentify, evaluate, and work directly with machine shops, sheet-metal fabricators, weld shops, enclosure manufacturers, and other suppliers to turn engineering designs into reliable hardwareBuild and prototype hardware in-house when doing so is the fastest way to answer an engineering question or retire technical riskLead mechanical assembly, integration, troubleshooting, and verification of prototype and production sensing systemsSupport environmental and life testing to validate performance across expected temperature, wind, moisture, icing, duty-cycle, and other operating conditionsSupport deployment and commissioning of sensing systems at remote sites, including hands-on troubleshooting of mechanical and electromechanical issuesDesign for maintainability and field serviceability, recognizing that deployed systems may operate autonomously for long periods and may be expensive or difficult to accessInvestigate mechanical failures and performance issues observed in deployed systems and drive corrective actions into future designsEstablish and mature mechanical design practices, component selection standards, drawing practices, and lessons learned for Slingshot’s growing global sensor networkEngage with customers and stakeholders to ensure successful outcomes for their mission-critical needsContribute your expertise and ideas to help shape our products and strategiesPrepare technical reports and briefing materialsRepresent your team and Slingshot to a broader audience through presentations to customers and stakeholdersServe as a technical expert and key contributor to Slingshot’s space surveillance technology developmentShare subject matter expertise through mentoring and training of other staffTake point in writing technical sections of proposals for winning new workLead technical work on larger team efforts including cross-team initiativesIdeate and champion internal research & development activitiesPerform other duties as assigned (to be less than 10% of the responsibilities listed above)Pre-flight Checklist Undergraduate degree in Mechanical Engineering, Aerospace Engineering, or a related engineering field7+ years of relevant experience designing and delivering mechanical hardware for aerospace, optical, scientific, robotics, industrial automation, or other demanding technical applicationsSignificant experience with 3 D CAD and production of fabrication-ready engineering drawingsDemonstrated experience taking mechanical systems from concept through detailed design, fabrication, assembly, test, and field deploymentExperience designing mechanical systems for outdoor, harsh-environment, or extreme-temperature operationStrong understanding of mechanical design fundamentals including structural design,



materials, tolerancing, GD&T, fasteners and joints, bearings, sealing, and manufacturing processesExperience performing engineering analysis appropriate to mechanical design, such as structural FEA, thermal analysis, tolerance analysis, or mechanism dynamicsExperience working directly with machine shops, fabricators, and hardware vendors to turn designs into finished systemsHands-on ability and willingness to assemble, modify, troubleshoot, and test mechanical and electromechanical hardwareAbility to work effectively across optical, electrical, software, controls, systems engineering, and field operations disciplinesEffective written and verbal communication skills, with the demonstrated ability to convey salient details about advanced technology in a compelling manner to both experts and non-experts alikeAbility to travel up to 10% of the time within and outside of the United States to support customer engagements, technical exchanges, sensor installations, or field troubleshootingTenacious drive to overcome challenges and deliver solutions with excellenceMust be a U. S. citizen eligible for government clearancesPreferred Skills Graduate level degree in Mechanical Engineering, Aerospace Engineering, or a related engineering fieldSignificant experience designing equipment for sustained operation in Arctic, Antarctic, alpine, or similarly cold and remote environmentsExperience with low-temperature material behavior, lubrication, sealing, condensation, icing, snow loading, thermal contraction, heaters, insulation, and other cold-weather engineering considerationsExperience designing telescope enclosures, observatories, radomes, outdoor instrumentation, remote sensing systems, or other environmentally controlled equipment housingsExperience designing precision optomechanical assemblies and mounting structuresExperience with optical alignment, line-of-sight stability, structural deflection, and thermal effects on precision optical systemsExperience designing structures for arrays of cameras, telescopes, antennas, or other precision sensors where relative alignment and stability are importantExperience designing and integrating precision electromechanical systems, mechanisms, actuators, bearings, drive systems, or other hardware where positioning accuracy, repeatability, and dynamic performance are importantFamiliarity with mechanism dynamics, inertia, torque sizing, acceleration profiles, structural modes, settling time, backlash, repeatability, and positioning accuracyExperience designing weatherproof and environmentally sealed equipment, including selection and implementation of appropriate ingress-protection strategiesExperience with structural welding, sheet metal, CNC machining, composites, and additive manufacturingExperience developing and executing environmental qualification, accelerated life, or reliability testing for fielded mechanical systemsExperience supporting hardware deployments at remote or difficult-to-access sitesExperience designing for maintainability, modular replacement, and autonomous operation of remotely deployed equipmentExperience with ground-based astronomical or space-surveillance telescope systemsEarly-stage startup experienceUS-based Candidates: we are currently only able to hire residents of the following U. S. states: AL, AZ, CA, CO, DC, FL, GA, HI, IL, IN, KS, MA, MD, MI, MN, MO, MT, NC, NJ, NM, NV, NY, OH, OK, OR, RI, TN, TX, UT, VA, WA, WI, WV We are unable to consider candidates residing in other U. S. states at this time.Internationally-based Candidates: we are currently only able to hire residents of the following locations: United Kingdom. We are unable to consider candidates residing in other countries at this time.Equity, Diversity & Inclusion are key to our success. We are an Equal Opportunity Employer and our employees are people with different strengths, experiences, and backgrounds, who share a passion for creating a safer, more connected world. Diversity not only includes race and gender identity, but also national origin, citizenship, sex, color, veteran status, disability, genetic information, or any other protected characteristic that is part of one’s identity. All of our employees’ points of view are key to our success, and we embrace individuality.#J-18808-Ljbffr

📌 Senior Mechanical Engineer (Windsor)
🏢 Slingshot Aerospace
📍 Windsor

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