Active Dynamics is a progressive OEM supplier that designs, tests, and manufactures unique solutions for multiple systems and multiple industries. This full-service, end-to-end capabilities are paired with a collaborative, creative approach, global reach, and agile structure to offer real-world benefits in terms of turnaround time, cost, service, and customization. We're always growing, alwaysevolving, and always finding current ways to bring meaningful value to our customers and partners.

As a world leader in the design and manufacturing industry, Active Dynamics is seeking an eager and enthusiastic experienced Process Development Engineer (NPI & Production Support)to join our successful Toronto team We are looking for a talent with solid professional skills in the manufacturing industry who can provide superb work experience. This posting is for an existing, immediate vacancy.

This position is responsible for developing fabrication process, provide technical expertise and guidance on fabrication processes, execute improvement initiatives, and ensure that systems and processes are in place to meet and exceed ADG's quality and production objectives safely and efficiently.

Duties and Responsibilities:

- Work with senior team members and develop and implement complete fabrication process for new programs and ECNs to achieve production and quality signoff and flawless launch as per internal and customer timing/deadlines/milestones standards and requirements
- Review/analyze component/assembly drawings, participate in internal PFD review meetings and provide subject matter expertise/input to produce the part repeatably as per internal and customer standards and requirements. Provide input during quoting phase as required
- Provide input in tooling design,



machine selection & establishment of process parameters
- Participate in cross functional APQP meetings to provide input in DFM and GDT analysis, PFMEA, control plans, process capability studies, DOE's, poka-yoke, error proof plans, root cause analysis, and lessons learned
- Coordinate pilot build with prototype development department, document & communicate lessons learned to Product/Project Engineer/Process Development Manager & ensure the lessons learned are effectively carried over to the production process
- Collaborate with Manufacturing Engineer responsible for BOM/routing set up after tooling validation & ensure any changes to the process flow are communicated & updated in the system
- Coordinate all tooling validation sample runs at supplier(s) and at ADGto ensure a successful run at rate milestone completion based on TAKT time, internal AQPQ and customer PPAP requirements and standards
- Capable of reading and evaluating CMM reports, quality inspection data, capability reports to provide feedback on process (tooling, equipment) changes required to achieve product capability as per internal and customer standards
- Provide input in evaluating equipment trial runs and buy offs for current equipment and retrofits and ensure run and rate, PPH and essential safety regulations are met per ADG, OHSA, ESA and CSA standards




- Conduct training for associates on new equipment and processes, monitor progress and ensure timely and effective handover to production and maintenance using ADGstandard Machine Handover Checklist
- Establish machine process parameters for all current programs and continuously monitor to improve and optimize
- Prepare, release, maintain and update standardized work instructions, operator instructions, job element sheets, troubleshooting guide(s) for process & equipment.
- Provide technical support to production to resolve fabrication process capability and quality issues
- Communicate with Maintenance and/or Operation Manager on tooling problems related to production
- Review daily shift and quality reports for top process issues. Discuss with Operations manager, Production Supervisor, Lead Hand and/or Process Development Manager to resolve the issues
- Co-ordinates the implementation of ECN’s (Engineering Change Notices), internally or customer driven
- Involve in process and equipment root cause analysis initiatives and implement solutions to improve and sustain OEE to ADGstandards
- Maintain an open issues matrix for assigned projects and tasks and ensure timely completion as agreed with the direct manager
- Participate in 8D, 5 Why’s, RCA, CI meetings for customer complaints, failures and provide appropriate input to resolve issues
- Assist in reviewing program profitability and provide ideas to reduce waste in the value chain by effectively utilizing lean manufacturing principles
- Work closely with Maintenance/Tooling Manager and skill trades team to increase machine uptime, conduct RCA on equipment issues and follow up on closure
- Support the implementation of

📌 Process Development Engineer (Toronto)
🏢 Active Dynamics Group
📍 Toronto