COMPANY OVERVIEW Volatus Aerospace is a global leader in aerial intelligence and drone solutions, bringing together over 100 years of combined aviation expertise. We specialize in delivering innovative, customer-focused solutions through both piloted and remotely piloted aircraft systems (RPAS) across industries including defense, infrastructure, energy, public safety, and logistics.

As part of our continued growth and innovation initiatives, we are seeking an Aircraft Design Engineer to join our team and support the development, integration, and testing of advanced RPAS platforms and avionics systems.

POSITION OVERVIEW TheAircraft Design Engineerwill play a key role in the design, prototyping, and development ofairframes, structural components,and propulsion systemsused in RPAS platforms. This hands-on role supports the full product development cycle, frominitialCAD concepts and rapid prototyping through fabrication, testing, and integration activities.

The successful candidate will work closely with multidisciplinary engineering teams to support fast-paced design iterations,validatemechanical performance, and contribute to the continuous improvement of aerospace systemsoperatingin real-world environments.

This role is ideal for an individual whois passionate about aviation andenjoys building, problem-solving, and transforming creative concepts into functional aerospace hardware.

KEY RESPONSIBILITIES Assistwith developing novel RPAS airframes usingaircraftdesign first principles

Apply systems thinking to analyzeaircraft-level requirements, evaluate competing design concepts, and support concept selection using engineering trade studies, first-principles calculations, and performance-based decision criteria

Perform aerodynamics andaircraftperformance analysis using handcalculations and software tools (OpenVSP,XFOIL,XFLR5, etc.)

Create detailed 3D models, technical drawings,



and fabrication-ready designs for prototyping and manufacturingusing SolidWorks

Support rapid prototyping activities using 3D printers, laser cutters, hand tools, and fabrication equipment

Assistwith the development and integration of lightweight aerospace structures and mechanical systems

Managecomponentweight, geometry, and fitment considerations to support overallaircraftperformance

Support assembly and integration activities alongside avionics and electrical teams to ensure proper system fit and accessibility

Conduct mechanical troubleshooting, design revisions, and prototype improvements following testing activities

Maintainorganized engineering documentation including revision tracking, build logs, and design records

Collaborate with engineering and flight operations teams during prototype builds, testing, and validation activities

Support continuous improvement initiatives related to manufacturability, reliability, and system performance

Perform other duties and responsibilities as may bereasonably assignedby the Company from time to time.

REQUIRED QUALIFICATIONS Bachelor’sorMaster’sdegree inMechanical orAerospaceEngineering

1-3 years of mechanical design experience

Proficiencywith SolidWorks or similar parametric CAD software

Strong understanding ofaircraftconceptual design/sizing procedures, including aerodynamics calculations, structures design, and propulsion sizing

Strong understanding of mechanical design principles, materialsselection, and manufacturing processes

Hands-on experience with prototyping, fabrication, or mechanical assembly activities





Ability to interpret technical drawings, tolerances, and mechanical specifications

Strong problem-solving skills and attention to detail

Ability to work effectively in a fast-paced, collaborative engineering environment.

PREFERRED QUALIFICATIONS 1-3years experiencewith UAV, drone, or RCaircraftdesign

Familiarity with design tools such asOpenVSP, XFOIL, XFLR5 foraircraftdesignis considered an asset

ExperiencewithFEAand CFDtools such as SolidWorks Simulation, AnsysFluent,or equivalent

Familiarity with composite materials including carbon fiber or fiberglass layups

Understanding of DFM (Design for Manufacturability) principles

Experience with rapid prototyping and iterative product development environments

Personal engineering, robotics, or aerospace-related projectsareconsidered an asset

HOURS OF WORK AND WORK ENVIRONMENT The position is an onsite role, and the Employee is required to perform their duties primarily at the Company’s designated workplace, as directed by the Company.

The standard work schedule consists of forty (40) hours per week, typically performed Monday to Friday, subject to operational requirements.

From time to time, the Employee may be required to maintain reasonable flexibility in working hours to support operational needs, time-sensitive activities, or business priorities.

WHY JOIN VOLATUS AEROSPACE A t Volatus Aerospace, you will be joining an innovative, fast-paced company with a strong commitment to customer success and industry advancement. We offer a competitive salary, a comprehensive group benefits plan, and a group RRSP. You will have the opportunity to work with a passionate global team on cutting-edge aerospace projects while continuing to grow your career in a collaborative and supportive work environment where your contributions directly impact company growth and operational success.

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📌 Aircraft Design Engineer (Vaughan)
🏢 Volatus Aerospace
📍 Vaughan