We are seeking an experienced and cutting-edge Lead Mechanical Designer to spearhead the mechanical design and development of custom automation machinery and robotic systems. In this role, you will lead the mechanical engineering team in a multi-disciplinary environment from initial concept through detailed design, prototyping, and final commissioning.

You will play a pivotal role in delivering high-speed, high-precision, and reliable automated solutions for our clients in industries such as manufacturing, packaging, and automotive.

Key Responsibilities

- Technical Leadership: Lead and mentor a team of mechanical engineers and designers, establishing best practices, standardizing design methodologies, and driving innovation across all projects.
- Concept & Architecture: Translate client requirements and technical specifications into robust mechanical concepts, system layouts, and complete machine architectures.
- Detailed Design & Engineering: Design complex automation systems, mechanisms, custom machine components, structural frames, and pneumatic/hydraulic circuits using Solid Works (or relevant CAD software).
- Analysis & Validation: Perform structural, thermal, and kinematic analyses (FEA/hand calculations) to ensure machine reliability, safety, and compliance with industry standards (e.g., OSHA, CE, ISO).
- Cross-Functional Collaboration: Partner closely with electrical engineers, software/controls developers, project managers,



and the manufacturing/assembly floor to ensure seamless integration and timely project delivery.
- Vendor Management: Source standard automation components (actuators, linear guides, gearboxes, sensors), evaluate supplier capabilities, and coordinate component procurement.
- Testing & Commissioning: Support prototype assembly, system debugging, factory acceptance testing (FAT), and site acceptance testing (SAT) to ensure performance meets or exceeds specifications.

Qualifications & Requirements

- Education: Bachelor’s degree in Mechanical Engineering, Mechatronics, or a related technical discipline.
- Experience:
- 8+ years of hands-on experience in machine design, specifically within the custom automation, robotics, or special-purpose machinery industry.
- Demonstrated experience leading engineering teams or managing technical projects from concept to completion.
- Technical Expertise:
- Proficiency in 3D CAD software especially Solid Works, including PDM/PLM environments.
- Deep understanding of machine elements, servomotors, pneumatics, kinematics, and precision mechanics.
- Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA).
- Soft Skills: Exceptional problem-solving abilities, strong verbal and written communication skills, and a collaborative, results-driven mindset.

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📌 Lead Mechanical Designer (Vaughan)
🏢 Automation Alternatives
📍 Vaughan